Installing neck bolts

Got a new way of doing something? Or maybe an old method that needs some clarification.

Moderators: kiwigeo, Jeremy D

Post Reply
User avatar
56nortondomy
Blackwood
Posts: 714
Joined: Sat Jan 14, 2012 11:56 pm
Location: Melbourne western suburbs

Installing neck bolts

Post by 56nortondomy » Mon Dec 23, 2024 4:55 pm

I’ve taken some photos of how I drill and install the neck bolts in my guitars, I hope I get them in order. I don’t use a jig my method is simple and I’ve used it on around 55 guitars with no problems. I will mention that when drilling the barrel nut holes in the tenon that it’s advisable to use a forstner bit. Sydney tools has 10mm bits and they’re not expensive. I put a little bit of colour on the end of the punch with a sharpie or texta it helps show the position. Wayne
Attachments
IMG_5737.jpeg
Holes in neck block. I drill those when I make the block
IMG_5778.jpeg
Bolts nuts and homemade punch to mark tenon
IMG_5776.jpeg
Tenon ready to mark
IMG_5779.jpeg
Punch in bolt hole to mark tenon
IMG_5780.jpeg
Marks on tenon from the punch
IMG_5781.jpeg
Transfer marks to sides of tenon
IMG_5782.jpeg
Ready to drill
IMG_5783.jpeg
Barrel nut holes drilled
IMG_5784.jpeg
Lining up to drill pilot holes
IMG_5785.jpeg
Pilot holes drilled
IMG_5786.jpeg
Bolt holes opened to 9/32”
IMG_5787.jpeg
Installing nuts with a little piece of veneer for a tight fit
IMG_5788.jpeg
Bolts fitted
IMG_5790.jpeg
My installation tool
IMG_5791.jpeg
Tightening the bolts
IMG_5792.jpeg
All bolted up

User avatar
Bob_H
Blackwood
Posts: 166
Joined: Sat Apr 11, 2020 2:27 pm
Location: Lyndoch, South Australia

Re: Installing neck bolts

Post by Bob_H » Tue Dec 24, 2024 11:44 am

Thanks - very interesting!
Bob Holbert
Lyndoch

Dave M
Blackwood
Posts: 627
Joined: Tue Jul 15, 2014 6:44 am
Location: Somerset UK

Re: Installing neck bolts

Post by Dave M » Wed Dec 25, 2024 2:49 am

Wayne thanks for the detailed description. I tend to use the GG technique but for a mandolin I have half finished I may well use barrel bolts as you describe.
------------------
Dave

Jahuntley
Gidgee
Posts: 1
Joined: Fri Mar 28, 2025 8:10 am

Re: Installing neck bolts

Post by Jahuntley » Fri Jul 04, 2025 1:42 pm

56nortondomy wrote:
Mon Dec 23, 2024 4:55 pm
I’ve taken some photos of how I drill and install the neck bolts in my guitars, I hope I get them in order. I don’t use a jig my method is simple and I’ve used it on around 55 guitars with no problems. I will mention that when drilling the barrel nut holes in the tenon that it’s advisable to use a forstner bit. Sydney tools has 10mm bits and they’re not expensive. I put a little bit of colour on the end of the punch with a sharpie or texta it helps show the position. Wayne
Who makes that cool ratchet with two 90 degree turns?

User avatar
56nortondomy
Blackwood
Posts: 714
Joined: Sat Jan 14, 2012 11:56 pm
Location: Melbourne western suburbs

Re: Installing neck bolts

Post by 56nortondomy » Fri Jul 04, 2025 4:40 pm

I got that from supercheap, they're a great little tool, about $17 when I bought it years ago. Comes with a heap of different sized bits. Wayne

Post Reply

Who is online

Users browsing this forum: No registered users and 60 guests